How to install SPRING4 on a flat roof ?
Please find through this link Dualsun product compatibility guid.
Installation portrait orientation
When installing on a flat roof, certain precautions must be taken:
Mounting the panels in a portrait orientation is highly recommended for a simple and effective installation.
figure 1 : Portrait orientation to ensure horizontal hydraulic connection
figure 2 : Manifold position on the back side of the SPRING4 panel
You must ensure that the lower manifold (collector) does not conflict with the ground. The mounting system you choose, should raise the lower panel manifold, enough to avoid contact between manifold and the roof.
DSTFxxx-108M10TB-03 ; DSTNxxx-108M10TB-03 ; DSTIxxx-108M10TB-03 DSTFxxx-108M10RTB-03 ; DSTNxxx-108M10RTB-03 ; DSTIxxx-108M10RTB-03 | ||
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Installation Method | 4 brackets on the long side | 4 brackets on the short side |
Installation | ||
Brackets Position | ( 1/5*L-50 ) < S < ( 1/5*L+50 ) | 0 < H < 1/4*W |
Maximal load test | 6600Pa positive load 3600Pa negative load | 2400Pa positive load 1600Pa en négatif |
Maximum load conception | 4400Pa positive load 2400Pa inegative load | 1600Pa positive load 1600Pa negative load |
Solution 1: Maximum allowable loads +6600 Pa / - 3600 Pa
This solution positions the brackets between 294 mm and 394 mm on the long sides of the SPRING4 425. This is a standard bracket installation that ensures the panels hold up well under significant loads from things like snow and wind (+6600 Pa / -3600 Pa).
Figure 3: Minimum lower position of the rail for SPRING installation (long sides)
Figure 4: Height of the lower rail and tilt of installation depending on the type of panel
Solution 2: Maximum allowable loads +2400 Pa / - 1600 Pa
This solution places the brackets on the short sides of the frame. It ensures the panels hold up well under less significant loads than Solution 1. This approach, however, makes the panels compatible with a wider variety of mounting systems
Figure 5: Minimum lower position of the rail for SPRING installation (short sides)
Figure 6: Height of the lower rail depending on the type of panel
This system is not recommended in Nordic climate due to snow loads. Please find at the end of the FAQ, compatible mounting systems adapted to your project.
Landscape Orientation (SPRING4 Non Insulated - Insulated)
Installing the panels in landscape mode is not recommended. It forces you to create lines with only one panel, which requires adding "T" connectors at the inlet/outlet of each fitting to connect to the main pipework. This results in extra costs and greater pressure loss. In this type of installation, inter-panel connectors are not necessary.
Figure 8: Landscape installation with hydraulic connection via T-pieces to avoid hydraulic series connection of the panels
Installing the SPRING4 Finned panels in landscape is not recommended for the same explanation above. Moreover, fins are designed along the length of the panel, if the panel is installed in landscape orientation, thermal performances will decrease compared to portrait orientation (air exchange less performant)
For Installation in Nordic countries, here is a list of mounting systems compatibles with SPRING4 panels :
Manufacturer - Mounting system - | Tilt Angle | Roof | Panel Orientation | Alignement | waterproofing | |
Jual - Flat Roof South | Variable | Flat Roof | Portrait | South facing East/ West | bituminous waterproof membrane PVC - TPO | |
Moisolar - Nordic Flat | 15° | Flat Roof | Portrait | South Facing | bituminous waterproof membrane | |
Rauli - FLAT | 10° | Flat Roof | South Facing East/West | bituminous waterproof membrane | https://www.raulibrackets.com/mounting-systems/flat#technical-information | |
Aerocompact - SN2 Q PLUS Portrait mode | Variable | Flat Roof | Portrait | East/West | bituminous / Polymer / Gravelled waterproof membrane | https://www.aerocompact.com/en/products/flat-roof/compactflat-sn-2 |